February 25, 2010 9:59 AM PST
One thing I learned the hard way is if there is rust on the bolts where the exhaust mounts to the head, and the mounting nuts are stuck on, don't force them. Be patient...Get some Liquid Wrench and soak them several times until you can get them loose with reasonable force. Do not add a 2 foot extension to the wrench handle and try to break them loose. Getting that broken bolt out of the head is a nightmare!!!!
The longer the soak or "pretreat" the better the chance things will go well... I have applied penetration oil several days ahead of planed work day and reaplied each day.. turned as if near new when work day came..
Yeah pre-treat, pre-treat, pre-treat...
Also, on the subject of jetting and backpressure. Since you said rejet I assume it is carb'd. I would not wait to re-jet. In reality bu just putting drag pipes on a stock engine without other mods you will loose power!, Yes lose power. Therefore you will have performance problems. Without back pressure you will probably find some flat spots in the throttle. I am not familiar with the pipes you are using. I hope they have some sort of baffle. True open straight pipes require carb work or at minimum rejetting. Here is a link explaining in more detail what I just said...
http://www.nightrider.com/biketech/exhaust.htm They talk Harley but the same rules apply to your bike.
February 25, 2010 10:13 AM PST
I tried a set of open shot guns on my 99. Sounded good, if not a tad loud. BUT...I lost most of my low end grunt. I removed those pipes shortly after trying them out. I prefer the usable low end torque the bike offers.
There is usually some give and take with these kinds of mods.
jb
February 27, 2010 10:20 PM PST
If you really love your bike and got the money to dyno it first with stock pipes then you have something to work with. After changing the pipes put a few miles on it and dyno it again, no guess work. You now have a before and after chart on paper to see what the fuel burn, torque and power is doing.
The bike might be running rich enough now to accept new pipes, all models are different. If you can't afford to dyno it check the plug color before you change and a couple hundred miles after, if they turn ghost white you know it needs fattening up some and can guess at the jet size's to experiment with and results they will make.